Low Sulphur Waste Black Oil Recycling to Diesel Refinery Machine

Overview

Basic Info.

Model NO.	10Ton/day
Mode of Cooling	Circulating Water Cooling
Space Needed	10m Width , 30-40 M Length
Thickness of Reactor	16mm
Capacity	2 Ton , 5 Ton , 10 Ton , 30 Ton Per Day
Output Product	Clean Synthetic Diesel Oil
Power Consumption	15 Kw/H
Operating Pressure	Constant Pressure
Material of Reactor	Q245r Boiler Plate
Heating Material	Coal, Charcoal, Fuel Gas, Fuel Oil
End Products	Diesel Oil, Waste Gas, Slag
Average out-Put Oil Rate	85%-90%
Raw Material	Waste Engine/Motor Oil Plastic Pyrolysis Oil Tire
Transport Package	Wood Box
Specification	2000mm*6000mm
Trademark	Henan Jinzhen
Origin	Henan Jinzhen
HS Code	8419409090
Production Capacity	50 Set Per Month

Product Description

Low Sulphur Waste Black Oil Recycling To Diesel Refinery MachineProduct Description

Waste engine oil /pyrolysis oil can be refined into valuable diesel oil through catalytic cracking and high temperature distillation technology. It is a method of separating mixtures based on differences in volatilities of components in a boiling liquid mixture. After being distilled by the distillation plant, the oil may have dark color with bad smell, then we suggest to deep purify the oil, with Jinzhen matched color and smell removal system, you will get clean diesel oil as final products with beautiful light yellow color.

Two products can be obtained from the Used Engine Oil Distillation plant, 80%-85% diesel, 15%-25% asphalt. For the 80-85% diesel oil, you can used it into heavy machinery, generator, and boiler. For the 15%-25% asphalt, could be used for paving, or directly sold to asphalt refineries for further refining.Product Parameters

Product	Waste Black Oil Recycling To Diesel Refinery Machine
Reactor Size	2800*6000mm , 2000mm*6000mm, 1500mm*3000mm
Capacity	2 ton , 5 ton , 10 ton , 30 ton per day
Weight	various by different capacity
Machine landing area	10m Width , 30-40 m Length.
Operators	2 workers enough per shift , 3 shifts per day
Suitable Raw material	tyre oil , plastic oil , furnace oil , crude oil , used engine oil ,dirty black oil etc.
Output product	Clean Synthetic diesel oil
Certification	CE , ISO ,oil report ,BV ,SUV ,11 patents, Emission report
Main parts	Distillation reactor , distillation column , condensers , oil tanks , oil pumps , dedusters , safety devices .color and smell removal system.
Machine structure	Horizontal type
Power consumption	15 KW/H

Negative pressure distillation process1),Waste engine oil Pre-processingSettling tank. Put waste engine oil into the settling tank, separate the water first,then go through the 200 mesh filter to remove those impurities such as solid and suspended solid.2),High temperature flocculation to neutralize the topsReboiler. Pump the waste oil that have been pro-processed into the reboiler,in the condition of vacuum catalyzing and heat-exchanging to raise the temperature to 310ºC to 320 ºC3),Distillation by using vacuum film evaporatorAfter the temperature raised to 310ºC to 320 ºC through reboiler,the oil will be absorbed into the first level taber type film evaporator(vacuum degree -0.096--0.098MPa),and can generate a flash vaporization distillation process,gasifying to distill the light oil components,the first level oil come out.Those pre-processed oil that can not be flash gasified distillation,will be equably distributed to the upper of vacuum evaporation surface in the effort of the evaporator distributor.Then goes to the second level taper type vacuum film evaporator.When the temperature of evaporation surface reach 375 ºC--385ºC,vacuum degree(-0.096--0.098),the second level flash evaporation gasifying process begins.By gasifying and distilling the light base oil components,the second level oil come out.The other oil that failed to be gasified and distilled will go into the third level taper type vacuum film evaporator.When the temperature of evaporation surface reach 430 ºC--450ºC,vacuum degree(-0.096--0.098),the third level flash evaporation gasifying process begins.By gasifying and distilling the heavy base oil components,the third level oil come out.Those heavy residue oil(asphaltene,colloid) that by no means cannot be gasified and distilled,in the end will produce a little waste materials(1%-3%) into the receiver tank,then be discharged.4),Refining (Distillation sites)The first level oil ,second level oil,third level oil that come out through the vacuum film evaporator,will go through the rotating wire mesh demister/skimmer(on top of the evaporator),to remove and purify the heavy residue oil foam drops.Those more purifier oil goes into the distillation tower to divide;According to the amount ,the receiver oil goes into the high temperature vacuum clay adsorption to refine.The after refining base oil will go into their own storage tank after filtering and cooling down(temperature 50ºC--60ºC)Technical Advantage

Safety

Safety is the most important factor in the whole process. We had successfully researched some safety devices which ensure Waste Tire Pyrolysis Oil Distillation plant work safely.1. Safety valves, alarming device and the pressure gauge etc.2. We also have oil-water separator which can stop the oil gas recycle to the reactor, which could avoid the accident.3. High degree of automation: feed the waste oil, crude oil automatically, to pump oil automatically.Energy saving1. Well sealing for heating system, no gas leak and saving fuel.2. Continuous feeding with automatic feeder, no gas leak.3. Recycling of exhaust gas and scientific fire channel design can save energy and thereby reducing costs.Environmental friendly

1. The whole process is all sealed, won't release any gas harmful to human and environment.
2. Well water dedusting system can avoid black smoke.

We have got ISO9001 and ISO14001 Certifications. And also our products are equipped with CE Certification that we have the rights to export our waste oil recycling machine to European. We also have got SGS certificate for our pyrolysis oil products you can check the oil quality features from the analysis and chose the right market for the end products.we use one 40'FR container to load the reactor, and use the 40'HQ containers to load the cooling device, dedust device and some small parts. The reacor is about 9200m *33400mm*31700mm. It is doable to take 40FR. It is over width and over height. And Our integrity cooling device is designed to meet 40HQ size and it is easy to ship and move the site place.After Sales Service

1.Engineers with over ten years' waste to oil recycling experience will be dispatched to your place to provide technical service in guiding plant installation, plant commissioning as well as worker training.

2.We all know that good plant design and quality are essential, and good installation and training service are as important as or even more important than good plant design and quality. It is very dangerous if clients can not install or run the plant properly.3.So, after plant installation finishes, our engineers are required to help you run the plant for at least 15 batches, enabling your workers to master all the operating skills needed and then operate the plant on their own.